Downstream

KMG’s 2022–2031 Development Strategy sets the following goals in the downstream segment:

  • improving the refining depth at Kazakhstan refineries to at least 89%;
  • increasing the output of high‑margin petrochemicals at Kazakhstan refineries;
  • ramping up vertical integration at KMG International by adding more filling stations across its footprint to boost margins.

Oil and condensate marketing

Sales of KMG‑produced oil and condensate, thous. tonnes
Assets Operating assets including subsidiaries and associates Megaprojects Total
2022
Exports 5,472 3,173 8,240 13,712
Domestic market 8,412 4,907 3 8,415
Total 13,884 8,080 8,243 22,126
2023
Exports 5,406 2,955 9,978 15,384
Domestic market 8,302 4,980 9 8,311
Total 13,708 7,935 9,987 23,695
2024
Exports 5,884 3,169 9,616 15,500
Domestic market 8,518 5,224 1,04 8,519
Total 14,402 10,131 9,617 24,019

Oil and condensate exports

Year‑on‑year Brent prices showed negative growth in the reporting period primarily due to oil prices remaining below USD 80 per bbl in 4Q 2024 amidst the ongoing geopolitical and economic challenges.

In 2024, the average KEBCOKazakhstan Export Blend Crude Oil. price declined by 1.2% or USD 1.01 per bbl year‑on‑year, coming in at USD 80.73 per bbl. The market difference between KEBCOKazakhstan Export Blend Crude Oil. (Platts) and premium Brent demonstrated volatility throughout 2024, shifting from positive to negative values. However, the annual average difference turned out to be negligible by the year‑end.

Oil and condensate sales to domestic buyers

Pursuant to the President’s commission and further commissions from the Government of the Republic of Kazakhstan, KMG continues to introduce the combined scheme at its refineries, taking into account the amendments being made to the Law of the Republic of Kazakhstan On State Regulation of Production and Sales of Certain Oil Products with respect to oil supplies to local refineries.

The combined scheme and amendments mentioned above provide for a subsoil user’s affiliate to be recognised as an oil supplier subject to at least one of the following conditions:

  • the oil supplier owns at least 50% of shares in the subsoil user;
  • the subsoil user owns at least 50% of shares in the oil supplier;
  • the oil supplier and subsoil user are controlled by one or more persons owning, directly or indirectly, a total of at least 50% of shares in the oil supplier and subsoil user.

Ozenmunaigas, Embamunaigas, Kazakhturkmunay and Urikhtau Operating supply Atyrau, Pavlodar and Shymkent refineries with KMG’s own crude oil, and the resulting refined products are subsequently sold wholesale domestically or for export.

In 2024, sales of own oil and gas condensate to meet domestic demand amounted to 8,519 thous. tonnes, including 5,224 thous. tonnes of crude oil supplied from operating assets (Ozenmunaigas, Embamunaigas, Kazakhturkmunay, Urikhtau Operating) to Atyrau, Pavlodar and Shymkent refineries for further refining and oil product sales.

KMG refining assets

Within KMG’s asset mix, four refineries in Kazakhstan and two in Romania are responsible for processing liquid hydrocarbons (primarily oil).

Total hydrocarbon refining volumes declined by 2.2% year‑on‑year to 19,158 thous. tonnes.

KMG refineries
Indicator Kazakhstan refineries Romania refineries
Atyrau Refinery Pavlodar Refinery Shymkent Refinery Caspi Bitum Petromidia Refinery Vega Refinery
Location Atyrau Pavlodar Shymkent Aktau Năvodari Ploiești
Commissioning date 1945 1978 1985 2013 1979 1905
Design refining capacity, mln tonnes 5.5 6.0 6.0 1.0 6.0 0.5
Refinery utilisation rate in 2024, % 99 91 95 85 84 75
KMG interest, % 99.53 100 49.72 50 54.6 54.6
Nelson Index 13.9 10.5 8.2 10.5
Refinery co‑owners CNPC CITIC Romanian Government Romanian Government
Consolidated hydrocarbon refining volumes 2022 2023 2024
Kazakhstan refineries
Atyrau Refinery 5,224 5,475 5,547
Pavlodar Refinery 5,480 5,434 5,500
Shymkent Refinery (50%) 3,103 2,870 2,872
Caspi Bitum (50%) 461 427 327
Total for Kazakhstan refineries 14,269 14,206 14,246
Romania refineries
Petromidia Refinery 5,258 5,012 4,619
Vega Refinery 373 374 293
Total for Romania refineries 5,631 5,387 4,912
Total 19,900 19,593 19,158

Oil product output at Kazakhstan and Romania refineries decreased by 1.5% to 17,894 thous. tonnes.

  • Kazakhstan refineries manufactured 13,085 thous. tonnes of oil products (up 1.0% year‑on‑year) due to enhanced performance of production units.
  • KMG International’s refineries (Petromidia, Vega) manufactured 4,809 thous. tonnes of oil products (down 7.9%) primarily as a result of the corresponding decrease in refining volumes at the facilities.

KMG refining assets
Consolidated oil product output 2022 2023 2024
Kazakhstan refineries
Atyrau Refinery 4,647 4,858 5,025
Pavlodar Refinery 5,168 5,034 5,084
Shymkent Refinery (50%) 2,857 2,638 2,653
Caspi Bitum (50%) 456 421 323
Total for Kazakhstan refineries 13,128 12,951 13,085
Romania refineries
Petromidia Refinery 5,142 4,848 4,521
Vega Refinery 370 373 288
Total for Romania refineries 5,512 5,221 4,809
Total 18,639 18,172 17,894

Refining volumes at Kazakhstan refineries

Hydrocarbon refining volumes at Kazakhstan refineries remained comparable to the previous year, coming in at 14,246 thous. tonnes.

Hydrocarbon refining volumes (net to KMG), thous. tonnes
Refinery 2022 2023 2024
Atyrau Refinery 5,224 5,475 5,547
Pavlodar Refinery 5,480 5,434 5,500
Shymkent Refinery (50%) 3,103 2,870 2,872
Caspi Bitum (50%) 461 427 327
Total 14,269 14,206 14,246

In 2024, total oil product output at Atyrau, Pavlodar, Shymkent and Caspi Bitum refineries increased by 1.0% year‑on‑year to 13,085 thous. tonnes due to enhanced performance of production units. The share of light oil products (petrol, diesel fuel, LPG) came in at 74% at Atyrau Refinery and 79% at Pavlodar Refinery, reflecting sustained refining depth at Atyrau Refinery and higher refining depth at Pavlodar Refinery. The output of dark oil products (fuel oil, bitumen) declined, with the most pronounced decrease recorded at Caspi Bitum, where the share of dark oil products dropped to 37%.

Oil product output (net to KMG), thous. tonnes
Oil products 2022 2023 2024
Atyrau Refinery 4,647 (100%) 4,858 (100%) 5,025 (100%)
Light 2,988 (64%) 3,602 (74%) 3,705 (74%)
Dark 1,447 (31%) 1,073 (22%) 1,013 (21%)
Petrochemicals 85 (2%) 49 (1%) 136 (3%)
Other 127 (3%) 134 (3%) 171(4%)
Pavlodar Refinery 5,137 (100%) 5,034 (100%) 5,084 (100%)
Light 3,879 (76%) 3,895 (77%) 4,021 (79%)
Dark 927 (18%) 809 (16%) 793 (16%)
Other 331 (6%) 330 (7%) 271 (5%)
Shymkent Refinery (50%) 2,857 (100%) 2,638 (100%) 2,653 (100%)
Light 2,348 (82%) 2,222 (84%) 2,262 (85%)
Dark 504 (18%) 410 (16%) 385 (15%)
Other 5 6 7
Caspi Bitum (50%) 460 (100%) 421 (100%) 323 (100%)
Dark 203 (44%) 179 (43%) 121
Other 257 (56%) 242 (57%) 201
Total 13,101 12,951 13,085

In 2024, all three refineries continued to increase their refining depth. Atyrau Refinery reached a refining depth of 85.06% (up 3.6 p.p. year‑on‑year), Pavlodar Refinery – 91.50% (up 1.9 p.p. year‑on‑year), and Shymkent Refinery – 85.77% (up 0.9 p.p. year‑on‑year). These increases came as a result of improvements in refining processes and better equipment performance.

Refining depth, %
Refinery 2022 2023 2024
Atyrau Refinery 75.72 82.09 85.06
Pavlodar Refinery 88.19 89.63 91.50
Shymkent Refinery 82.79 84.88 85.77
Scheduled preventive maintenance in 2024
  • Atyrau Refinery: In October, the facility completed the maintenance of the ADU‑2 and AVDU‑3 primary oil refining units, with the transfer pipeline replaced and compressors and heat exchangers repaired.
  • Pavlodar Refinery: From June to July, the facility replaced the vacuum system lines, while also repairing the smokestack and compressors.
  • Shymkent Refinery: From March to April, the facility replaced furnace coils, and repaired steam generators and electric motors.

Sufficient oil product reserves were created for the duration of these scheduled maintenance shutdowns, with production at other refineries increased to ensure uninterrupted supplies of lubricants and fuel.

Development projects
Shymkent Refinery
  • Capacity expansion. Adjustments were made to the pre‑feasibility study for increasing the refinery’s capacity to 12 mln tonnes by 2030. In 2025, the project is expected to move to the feasibility study stage.
Pavlodar Refinery
  • Treatment of liquefied petroleum gas. We completed the construction of an LPG treatment facility designed to reduce the content of mercaptan sulphur.
  • Diesel fuel production upgrade. A project is underway to reconstruct a diesel hydrotreating plant, including a dewaxing unit. The completion is scheduled for late 2025.
Caspi Bitum
  • Capacity expansion. A project is underway to raise the oil refining capacity to 1.5 mln tonnes p.a. and to increase road bitumen output to 700 thous. tonnes p.a. The completion is expected in 2Q 2025.
Atyrau Refinery
  • Comprehensive upgrade. A large‑scale project is underway to enhance the performance of Atyrau Refinery. The project envisions an increase in the output of light oil products and upgrade of the key production units . The implementation timeframe is 2023–2027.
Oil refining tariffs

Kazakhstan refineries provide oil refining services under a processing business scheme, with finished oil products sold by oil suppliers. This approach enables refineries to focus on the optimisation of production processes and cost‑cutting initiatives.

The refining tariffs factor in actual operating expenses and an investment component, including capital expenditures to maintain production and repay loans raised for modernisation.

Weighted average tariffs to refine 1 tonne of tolling feedstock, KZT
Refinery 2022 2023 2024
Atyrau Refinery 42,515 54,079 54,450
Pavlodar Refinery 23,240 23,240 26,500
Shymkent Refinery 35,336 35,336 35,336
Caspi Bitum 24,901 27,791 45,835
Scheduled maintenance at refineries
  • Atyrau Refinery: overhaul (September to November 2025).
  • Pavlodar Refinery: routine servicing (June to July 2025).
  • Shymkent Refinery: downtime for catalyst replacement (February 2025).
  • Caspi Bitum: overhaul (December 2025).

Production and sales of oil products derived from KMG’s own oil

KMG independently refines crude oil produced by Ozenmunaigas, Embamunaigas and Kazakhturkmunay at three Kazakhstan refineries in Atyrau, Pavlodar and Shymkent. In 12 months of 2024, the Company refined 5,257 thous. tonnes of oil to manufacture 4,765 thous. tonnes of commercial oil products, including:

  • light products (72%): motor petrol, diesel and jet fuel;
  • dark products (17%): fuel oil, vacuum gas oil and bitumen;
  • petrochemicals (1.3%): benzene and paraxylene;
  • other (9%): liquefied gas, sulphur and coke.

We sold a total of 4,842 thous. tonnes of oil products, with 86% supplied to the domestic market and 14% exported. Key export destinations include the Netherlands, China, Azerbaijan and Turkey.

Refinery output of commercial oil products derived from KMG’s own oil in 2024, thous. tonnes
Oil products Atyrau Refinery Pavlodar Refinery Shymkent Refinery Total Average oil product wholesale prices in 2024, KZT per tonne
Light 1,579 1,337 508 3,424 229,601
Dark 447 294 92 833 139,575
Petrochemicals 62 0 0 62 315,546
Other 169 234 43 446 28,119
Total 2,258 1,865 643 4,765 195,598
Quality and standards

Our products comply with the K‑4 and K‑5 environmental standards (equivalent to Euro‑4 and Euro‑5). Refinery upgrades helped reduce the content of harmful substances as follows:

  • sulphur – by 10 times;
  • aromatic hydrocarbons – by 1.5 times;
  • benzene – by 5 times.

Exports and domestic market

A total of 688 thous. tonnes of oil products were exported, including fuel oil, paraxylene, benzene and coke. Domestic supplies served to meet the needs of the agricultural sector and social infrastructure, including through the supply of fuel oil for heating and jet fuel for aviation services.

Wholesale of KMG oil products produced in the Republic of Kazakhstan, thous. tonnes
Product 2022 2023 2024
Domestic market Export Total Domestic market Export Total Domestic market Export Total
Petrol 1,333 7 1,340 1,529 1,529 1,582 1,582
Diesel fuel 1,513 1,513 1,512 1,512 1,673 1,673
Jet fuel 161 161 165 165 213 213
Fuel oil 265 588 853 205 504 708 215 382 596
Vacuum gas oil 105 105 81 81 112 112
Bitumen 125 125 87 87 130 130
Coke 56 65 121 50 103 154 62 124 186
Sulphur 5 14 19 12 9 21 21 6 27
Benzene 3 3 12 12 13 13
Paraxylene 34 34 8 8 52 52
Liquefied gas 204 204 230 230 256 256
Heating fuel 3 3 2 2
Process fuel 408 408 411 411 407 407
Other 22 22 21 21 23 23
Total 4,091 816 4,908 4,224 716 4,940 4,583 688 5,272
Export of oil products broken down by share and supply destination
Oil products 2023 2024
Volume, tonne Country Share Volume, tonne Country Share
Fuel oil 496,582 Europe 99 % 346,759 Netherlands 100 %
6,955 Uzbekistan 1 %
Vacuum gas oil 80,704 Europe 100 % 107,552 Netherlands 100 %
High‑purity paraxylene 7,579 China 100 % 51,790 China 100 %
Benzene 11,621 China 100 % 11,937 China 100 %
Total coke 82,236 China 84 % 79,866 China 79 %
7,821 Turkey 8 % 19,967 Azerbaijan 20 %
5,280 Russia 5 % 680 Tajikistan 1 %
2,836 Tajikistan 3 %
Calcined coke 3,761 Russia 72 % 4,704 Azerbaijan 100 %
1,499 China 28 %
Sulphur 3,558 Europe 40 % 760 Sweden 30 %
Turkey 60 % 1,806 Turkey 70 %
Total 715,672 625,823
Imports

To make up for the petrol shortage in the domestic market, the Government of Kazakhstan assigned KMG to import AI‑92 petrol.

In October and November 2024, KMG imported 19,135 tonnes of AI‑92 petrol from Russian refineries (TAIF‑NK, RI‑INVEST, Gazprom Neftekhim Salavat).

The petrol imports helped quickly offset the temporary shortage and ensure uninterrupted supplies of oil products to wholesale distributors and filling stations across Kazakhstan.

KC Energy Group

To secure KMG’s interest in a joint venture with Chinese partners, avoid sanctions from Kazakhstan’s Government and support the Government’s socially responsible efforts to meet the domestic demand for oil products in Kazakhstan, KMG initiated the creation of KC Energy Group LLP and liquidation of PETROSUN LLC in 2024.

KC Energy Group will fully replicate PETROSUN’s operations. The operations will form an integrated cycle, which includes:

  • purchasing crude oil from affiliated oil companies;
  • refining crude oil at Kazakhstan refineries;
  • wholesale distribution of oil products in both domestic and export markets..

Oil products supplied by the above refineries will be distributed:

  • in compliance with commissions of Kazakhstan’s Government seeking to meet the agricultural demand for diesel fuel during sowing and harvesting seasons;
  • in compliance with commissions of Kazakhstan’s Government seeking to ensure the supply of fuel oil to heating providers during the autumn and winter heating seasons;
  • to meet the demand of KTZ (Kazakhstan Railways) for diesel fuel in accordance with the Supply Plans approved by the Ministry of Energy of Kazakhstan on a monthly basis;
  • via exchange platforms in accordance with the Supply Plans approved by the Ministry of Energy of Kazakhstan on a monthly basis;
  • via stationary filling stations in the Republic of Kazakhstan and through other players in the fuel market.

Ownership structure: KMG – 49%, CNPC – 51%.

KC Energy Group will retain the administrative and management structure of PETROSUN LLC, apply the corporate policies and procedures of PetroKazakhstan Group and sign an agreement with PetroKazakhstan Overseas Services Inc. (PKOSI) to manage operational activities.

Operations of KMG International

Hydrocarbon refining

Refining volumes at KMG International assets (Petromidia and Vega refineries) decreased by 8.8% to 4,912 thous. tonnes due to the delayed restart of the mild hydrocracker following the fire at Petromidia Refinery on 21 June 2023 and also as a result of a shutdown during the scheduled overhaul in March 2024. The refineries of KMG International are currently operating normally and at full capacity.

Hydrocarbon refining volumes, thous. tonnes
Refinery 2022 2023 2024
Petromidia Refinery 5,258 5,012 4,619
Vega Refinery 373 374 293
Total 5,631 5,387 4,912

KMG International’s refineries (Petromidia, Vega) manufactured 4,809 thous. tonnes of oil products (down 7.9%) primarily as a result of the corresponding decrease in refining volumes at the facilities.

Oil product output (net to KMG), thous. tonnes
Refinery 2022 2023 2024
Petromidia Refinery 5,142 4,848 4,521
  • Light
4,075 4,269 3,974
  • Dark
889 411 548
  • Other
178 168
Vega Refinery 370 373 288
  • Dark
100 105 75
  • Other
270 268 213
Total 5,512 5,221 4,809

The market refining margin fell short of the target due to the emergence of new refineries in Asia and Africa, which led to the excessive supply of oil products, increased competition and shrinking profits for European refineries.

Petromidia Refinery’s refining margin
Unit 2022 2023 2024
USD per tonne 129,5 64,8 39,7
USD  per bbl 17,8 11,5 5,2

In 2024, crude oil volumes for resale marketed through KMG International’s trading operations totalled 13.7 mln tonnes. Purchases of oil for resale exceeded the 2023 mark by 6,045 thous. tonnes. Tengizchevroil’s shipments (up 5,571 thous. tonnes) to Petraco Energies DMCC made the greatest contribution to this growth. Apart from that, Karachaganak Petroleum Operating increased KEBCO shipments (up 1,102 thous. tonnes) to Rosneft (Germany), Tengizchevroil stepped up supplies of Azerbaijani oil to third parties (up 308 thous. tonnes) and Kashagan grew its shipments by 221 thous. tonnes.

Crude oil for resale, thous. tonnes
Indicator 2022 2023 2024
Crude oil for resale 6,207 7,638 13,690
2024 highlights

1. Recovery at Petromidia Refinery following the 2023 incident

The completion of mild hydrocracker repairs in February 2024 allowed the refinery to resume operations at full capacity. By the end of the year, the production capacity had fully recovered and reached 15.2 thous. tonnes per day. The repairs included diagnostics, replacement of worn‑out components, catalyst regeneration, and upgrades of heat exchangers, pumps and compressors.

2. Infrastructure initiatives

Completion of equipment installation under the CHP construction project at Petromidia Refinery paved the way for pre‑commissioning efforts. The facility is expected to be launched in 3Q 2025.

3. Expansion of the retail network

In 2024, we completed the construction of 12 new highway filling stations to strengthen the position of KMG International in the Romanian market. Additional stations are planned for opening as part of our long‑term strategy.

4. Environmental resilience

In 2024, KMG International continued to implement environmental initiatives. Now 82% of water used in refining is returned to the production cycle to minimise the environmental impact. In October 2024, Petromidia Refinery set a new record, with its energy intensity index (EII) reaching 89.5.

Strategic focus on sustainable development

KMG International is actively aligning itself with the new EU and Romanian regulatory requirements, including the commitment to increase the content of biofuel in oil products and switch to the use of green hydrogen starting 2025. In 2024, the company began to set the stage for its decarbonisation projects, which include the development of infrastructure required for charging electric vehicles and the integration of sustainable technologies for producing jet fuel.

Plans for 2025

Next year, KMG International will focus on the following key investment initiatives:

  • completion of the CHP construction project;
  • increase in the production of second‑generation biofuels;
  • expansion of the retail network with an eye on cutting‑edge technologies such as charging stations for electric vehicles.
Strategic focus on sustainable development